The following picture guide illustrates the steps used to replace the starter on a Dodge 318 V8 engine when turning the key only results in a single ‘click’.

The 1977 Dodge PowerWagon W200 with the 318 cu in (5.2 L) V8 engine had trouble starting. When the ignition switch was turned, all that was heard was a single click.

By the way, this repair would be the same or similar for other Dodge pickup trucks and vans including the Dodge Dakota, Dodge Ram, and Ramcharger.

After repeated attempts at turning the key, the starter would finally engage, and the engine would start. Over time it would take more and more key turn attempts before the starter would engage.

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Other Issues Where Truck Won’t Start

It is important at this point to rule out other problems, the most common being a poor wiring connection somewhere, often at the battery. Make sure the battery cables are tight and not corroded. Also make sure that the cables to the starter and solenoid are tight as well.

The problem was the internal solenoid connection. Replacing the starter/solenoid unit solved the problem.

Tools and Parts used for this repair:

  • Dodge Starter (3.9L 5.2L 5.9L engines)
  • Socket set including 1/2″ and 5/8″ sockets.
  • Pliers
  • Grease

Click here if you prefer a video version of this repair.

Starter Replacement Guide: Step-by-Step Procedure

The first step is to disconnect the negative battery cable from the battery terminal.

001-powerwagon-remove-negative-battery-cable

The starter is best accessed from underneath the vehicle. Crawl underneath and locate the starter.

002-powerwagon-locate-starter

The starter is held in place with two 5/8″ bolts. Use a socket wrench with an extension (a 6″ extension worked well) and remove the bottom bolt.

003-remove-bottom-starter-bolt

004-5-8-inch-socket

005-remove-bottom-starter-bolt

006-starter-bolt-removal

007-remove-bottom-starter-bolt-by-hand

Removing the bolt.

008-bottom-starter-bolt-removed

This is a photo showing the location of the top bolt.

009-top-starter-bolt-location

Use the 5/8″ socket to remove the top bolt as well.

010-top-starter-bolt-removal

Once both bolts are removed, pull on the starter to remove it.

011-remove-starter-powerwagon

It is still attached to the vehicle by the cables.

012-starter-dangling-by-battery-cable

We will remove these next.

013-battery-cables-on-starter

Use a 1/2″ socket or wrench to remove the nut for the starter motor.

014-1-2-inch-socket-for-starter-battery-cable-removal015-removing-starter-battery-cable

Once it is loose, remove it the rest of the way by hand.

016-battery-cable-nut-removal

017-starter-battery-nut-removed

Next remove the solenoid power cable. This is a smaller nut. I used a pliers to remove this one.

018-solenoid-cable

Once it is loose, remove it the rest of the way by hand as well.

remove-solenoid-cable-by-hand

Here is a shot of the old and new starters.

020-old-vs-new-starter

The old and new starters side by side.

021-old-new-starter-side-by-side

Before putting on the new starter, put a bit of grease on the gear.

022-grease-starter-gear

Next, attach the motor and solenoid wires to the new starter.

023-position-new-starter

And tighten them up.

024-starter-battery-cable-tightening

Once the wires are attached, position the starter at its mounting holes.

025-position-starter

This is a view inside the engine with the fly-wheel visible, where the starter gear engages it. Notice the seating position for the end of the starter motor to seat properly.

026-starter-crank

Position the new starter, lining up the mounting holes.

027-starter-line-up-holes

028-starter-line-up-holes-close

Wiggle the starter around a bit to make sure that it is seated properly.

029-seat-starter

At this point, insert the bottom mounting bolt and begin tightening it. Make sure the starter is not crooked (it is crooked in the photo below), before tightening all the way.

031-tighten-starter-bolts

Once the starter is straight, and seated properly, put in a tighten the top mounting bolt as well.

032-tighten-upper-starter-bolt

This is a view of the starter properly aligned and mounted.

033-new-starter-installed

Excellent work! Don’t forget to re-connect the negative battery cable.

034-reconnect-negative-battery-cable

Make sure the battery cable is good and tight.

035-tighten-battery-cable

And that about wraps it up. I hope this helps someone out there.

Tools Used for this Job:

  • Dodge Starter (3.9L 5.2L 5.9L engines)
  • Socket set including 1/2″ and 5/8″ sockets.
  • Pliers
  • Grease

Watch my YouTube video on How to Change the Starter in a Dodge 318.

For more Dodge w200 maintenance articles, check out these posts.